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Custom Steel Forgings

定制的锻钢S

Steel forgings are used in a large number of different industries where forged iron can’t deliver a comparable level of high strength and extended wear. These are generally industries that make use of components that need to be able to withstand heavy daily use, such as military, marine, naval, chemical, shipping, petrochemical, food processing, power generation, construction, automotive, and general engineering.

STEEL FORGING PROCESS

Steel is forged by applying high levels of mechanical and thermal energy directly to steel bars and ingots. The process begins by heating the metal in a furnace or oven at high temperatures in order to make it ductile and malleable. This process produces gradual changes in the shape of the billets.

Next, the manufacturer applies intense pressure to reform the steel permanently without permitting cracks to appear. This transformation produces a subtle modification in the conformation of the metal crystals, causing grain refinements. As a result, forged steel is strengthened and displays an enhanced ability to withstand impacts.The increase of strength occurs on three levels, namely on the level of tensile strength, compressive strength, and sheer strength.所有这些品质都有助于锻造钢组件承受重型磨损的能力:

抗拉强度:The ability to pull apart without rupturing under tension.

Compressive strength:The ability to compress together without breaking.

Shear strength:The ability to turn or deviate without breaking when a shearing force causes a rupture in some part of the material. This feature contributes to greater resilience.

钢锻造具有显着的机械优势,但是由于锻造过程的性质不允许生产精细的表面细节,因此钢张单通常具有更简单的轮廓。他们可能还需要辅助操作,例如加工和喷涂涂层以保护金属的表面免受腐蚀。

BENEFITS OF USING FORGED STEEL PARTS

Forged steel components offer four key benefits: high strength, precision engineering, improved failure resistance, and uniformity.

High strength

由于钢的晶粒结构的细微变化,锻造钢组件比铸造或机械加工钢零件显示出更大的强度,公差和可靠性。在锻造过程中施加了强大的压力和热量,发生了晶粒结构的改变。这有助于完善和致密钢,从而使金属显示出更好的拉伸强度,并增强对冲击和刮擦的抵抗力。

Precision engineering

钢锻造零件粘附在非常紧密的公差下。因此,它们通常包括机械组件的一部分。

改善了抗故障

产生锻造钢的过程有助于增强金属,从而导致锻造钢组件表现出增强的能力承受突然的金属疲劳和承重负荷故障。生产过程中的加热过程有助于消除内部气口口袋,气泡和其他冷却缺陷,从而使锻造的钢组件在高应力或重载容量的情况下表现良好。

Uniformity

A single batch of heated steel often permits the production of a large run of components, which is why forged steel parts often display a high level of uniformity with very limited variations in mechanical properties.

为什么选择Bbunty 华体会网页版狼堡赞助商LLC?

Bunty LLC produces customized forged steel components suitable for a variety of industrial applications. Thanks to our extensive experience in forging and working with different steel grades, Bunty LLC can produce a wide range of components that will meet your exact specifications. This includes shafts, cylinders, flanges, sleeves, discs, seamless rolled rings and more.

我们的制造设施使我们能够在一个位置提供各种钢制锻造和后期制作服务(加热,加工,焊接)。我们使用最新的锻造技术和最先进的设备来交付以最紧密的公差和快速周转时间制造的精确工程产品。

In order to eliminate any internal impurities and flaws, as well as to ensure precision and repeatability of forged parts, Bunty LLC implements rigorous quality control measures during every stage of the production process. All our steel forgings undergo final inspection during which parts that are not within customer specifications are removed. This way our customers can be sure they are paying only for components they can use in their business operations.

华体会网页版狼堡赞助商Bunty LLC以高度竞争性的价格提供一流的钢铁站观而享有声誉。我们的负担得起的利率将有助于您的公司优化利润率,而无需牺牲高产品质量。


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About us

Buntyllc从合同制造公司中演变成全面的定制加工,锻造和铸造金属零件制造企业。我们从南卡罗来纳州格林维尔总部提供全球解决方案。

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